Skip to main content

Battle Patches

PVC Patch Materials

Built for Durability and Performance. PVC patches are manufactured using durable polyvinyl chloride materials designed to provide excellent flexibility, weather resistance and long-lasting performance. PVC can be produced in multiple colors, thicknesses and raised levels to create clean logos, lettering, symbols and detailed custom artwork.

Choose from a wide range of PVC colors and backing options to create patches for outdoor gear, uniforms, jackets, bags, caps, teams, clubs and branded products.

PVC Patch Materials

PVC Color Chart

◉ View High Resolution File

Explore the Battle Patches PVC color chart featuring 240+ available PVC colors for custom patch designs.

PVC Patch Backing Options

Choose the right PVC patch backing based on how and where your patch will be used. Different backing options provide different installation methods and levels of convenience.

Sew-On Backing

Sew-on backing is a dependable choice for long-term PVC patch applications. The patch is permanently attached by stitching through or around the patch and is especially suitable for jackets, uniforms, tactical apparel, bags, workwear and frequently used garments.

Hook & Loop Backing

Hook and loop backing allows a PVC patch to be attached and removed repeatedly. It is especially useful for tactical gear, uniforms, bags, morale patches and applications where patches need to be changed.

Adhesive Backing

Adhesive backing provides a simple peel-and-stick application for temporary or display purposes. It can be useful for smooth surfaces, promotional applications and projects where sewing is not preferred.

Iron-On Backing

Iron-on backing uses heat to bond the patch to a suitable garment surface. It provides a convenient installation method for compatible fabrics and apparel where a sewn application is not required.

Best for Permanent Use

Sew-on backing is recommended when maximum long-term attachment is the priority.

Best for Removable Patches

Hook and loop is ideal when the patch needs to be removed, replaced or repositioned.

Best for Quick Application

Adhesive backing provides a simple application without stitching.

Best for Compatible Apparel

Iron-on backing can provide a clean attachment when the garment and fabric are suitable for heat application.

Important: The best backing depends on the garment, surface, expected use and whether the patch needs to be permanent or removable. For heavy-duty or frequently washed applications, sewn attachment is generally the most dependable option.

PVC Patch Guide

PVC patches are durable, weather-resistant and highly customizable. They are a popular choice for tactical gear, uniforms, outdoor apparel, bags, sportswear, workwear and modern branded products.

What Are PVC Patches?

PVC patches are made from flexible polyvinyl chloride material and can be produced with raised and recessed areas. This allows artwork to have strong visual depth, clean edges and a distinctive rubber-like texture.

2D PVC Patches

2D PVC patches have a flat design surface with different colors separated by clean lines. They are a good option for logos, lettering, symbols, badges and artwork where a simple professional appearance is desired.

3D PVC Patches

3D PVC patches use different raised levels to create depth and dimension. This style works especially well for bold logos, lettering, emblems and designs where certain elements need to stand out.

PVC Color Selection

Battle Patches offers a wide selection of PVC colors for custom designs. Use the 240-color PVC reference chart above to select colors that best match your artwork, branding or desired finished appearance.

PVC Thickness & Detail

PVC patches can be produced with different thicknesses and raised levels depending on the artwork. Bold shapes and readable lettering generally produce the strongest finished result.

Where PVC Patches Are Used

PVC patches are commonly used on tactical uniforms, military-style gear, jackets, backpacks, hats, workwear, outdoor equipment, sports apparel, clubs, teams and branded merchandise.

Durable & Easy to Maintain

PVC construction provides a durable surface that handles everyday use well. The material is also easier to clean than many fabric-based patch styles, making PVC suitable for outdoor and active-use applications.

PVC Design Tips

For the best results, use clear shapes, strong contrast and lettering that is large enough to remain readable at the finished patch size. Raised elements should be reserved for important parts of the artwork to create a clean and effective 3D appearance.

2D PVC

Flat surface, clean color areas and excellent for simple logos, text and badges.

3D PVC

Raised levels create depth and make important design elements stand out.

Tactical & Outdoor

A strong choice for gear, uniforms, bags and outdoor applications.

Custom Branding

Ideal for company logos, teams, clubs, organizations and promotional products.

Design Recommendation: Send your original artwork when requesting a custom PVC patch. Our team can review the design, recommend suitable PVC construction, colors, thickness and backing, and help prepare the artwork for production.
← Back to PVC Patches
← Back to Custom Patch Resource Center